Position Summary
- Responsible to maintain the corporate assets in a healthy state, through proper equipment inspection and maintenance, to guarantee site availability, reliability and to prioritize environment, health and safety.
DIMENSIONS
- Work very closely with Inspection Supervisors, Workshop & Core Facility supervisor, Maintenance Planning Coordinator and Reliability Coordinator
- Direct reporting to Maintenance Planning Manager
MAIN CHALLENGES
- Implement technical guidelines and directives from corporate engineering for maintenance process
- Drive the improvement in Maintenance Planning department and Maintenance Processes department Maturity
- Coach planners and programmers to increase competency in Maintenance Planning process and standardization.
- Coach inspectors to increase competency in equipment inspection and develop standardized methods and procedures for equipment inspection.
- Develop standardized methods and procedures for equipment inspection
- Adapt the maintenance activities to the guidelines and goals of the production
- Participate in the planning of inspection, maintenance activities and annual stoppages
- Evaluate the technical potential and eliminate deficiencies of the team
Main Responsibilities
- Assure the availability of equipment's and be compliance to production requirements through maintenance activities.
- Analyze maintenance data, develop hindsight and conclusion, and propose improvement on maintenance strategies/plan
- Drive the adherence of maintenance processes inclusive of Maintenance Planning process to Vale Production System Standard – Procedure Element 8 – Maintenance and PNR-000008 Guidelines.
- Perform critical analysis of maintenance process together with Maintenance Planning controller to drive improvement for maintenance process and Key Performance Index maturity
- Assist maintenance planning manager and supervisors to manage and implement Vale Production System within Maintenance Planning
- To be compliance to opportunity scopes planned by maintenance and planning department
- To participate in planned maintenance shutdowns upon requirement by maintenance planning/execution
- Coach process inspectors and maintenance execution to the standard established and in compliance with technical requirements
- To be compliance on requirement off Safety, Health and Environment, Kaizen, Safe Planning, Safe Work Permit (SWP), Safety Critical Activity Requirement (CAR) , Vale Production System (VPS), safety inspection, behavior dialog, and Quality Control Circle (QCC) participation.
- Assure the quality of the contracted services through supervision.
- Assure the maintenance of the know-how through coordination of the elaboration and update of the operational procedures, instructions and standards
- Contribute in detection, report and elimination of abnormalities in the operational process through control of the process variables
- Assure the health and safety procedures for own employees and third parties through preventive actions and corrections
- Orientate, develop and teach technically the team to identify potential successors
- Assure the quality of contracted services through monitoring of the fulfillment of the contractual works
- Provide support and actively involve in the development of annual production budget and cost based on technical data and analysis
- Ensure the fulfillment of the safety, health, quality and environmental standards and policies
- Be in one line with the ethical code of the company, passing these values to the team
- Prepare and/or review maintenance work related procedure (PRO) and Maintenance related guidelines (PGS)
- Active involvement in the development of Safety Critical Activity Requirements (CAR) within Vale Malaysia
- Key focal for maintenance planning for any computerized software (SAP System) related initiatives and be normative to the SAP process for the maintenance
- Assist maintenance planning manager in leading and delivering key initiatives for Maintenance Planning Department
- Ensure Vale Malaysia Maintenance processes are updated with the latest Procedure (PNR) and Guidelines (PGS) issued out by Global Vale
At any time, Vale can review, at its own discretion, the job roles and responsibilities according to its strategy.
Experiences
- Experience: 6 – 8 years for Degree holders / 10-12years for Diploma in Engineering
- Specific knowledge: Maintenance & inspection knowledge on bulk material handling equipment's like belt conveyors, stackers – reclaimers, ship unloaders/ship loaders; utility equipment's like piping, pumps & etc.
- Strong knowledge of overall Maintenance Planning processes and Vale Production System (VPS)
- Should be able to coach the fresh employees that have been recruited or promoted from the apprentice batches or similar to its level.
- Possess strong techniques and technical knowledge for maintenance, reliability and availability
- Management of routines and as per guidelines
- People management
- Strong Knowledge on SAP system, Power BI and Data management
