NPI Engineer (Sheet Metal / CNC Machining)

Job Responsibilities:

• Generate first article for customer qualification before mass production run.
• Prepare Project Gantt and setup cross function project team.
• Lead and manage project team to ensure timely implementation of First Article project.
• Review customer 3D data and drawings, bill of materials, specification and standard part TDS.
• Review DFM, PFMEA, process capability study, stack up tolerance study for product design and requirement.
• Ensure development of Process drawing as per customer drawing requirement.
• As PDD main communication window with customer, prepare progress update report and lead technical discussion.
• Lead and perform Post Mortem activities for all FA items before 1st MP.
• Review critical part jig and fixture concept for new product and process improvement.
• Initiate Engineering Change Deviation Notification (EDCN) and Internal Change Request Form (ICRF).
• Review First Article Inspection Report (FAIR).
• Write 8D report and RCCA report for any NPI team related issue.
• Monitor project progress, identify potential bottlenecks, and take proactive measures to mitigate risks and ensure on-time delivery of new products.

Requirements:

• Education: Bachelor's Degree, Post Graduate Diploma, or Professional Degree in Mechanical Engineering, Mechatronics, or equivalent.
• Experience:
• - Minimum 3–5 years in an NPI or Process Engineering role within a mechanical manufacturing environment.
• - Proven experience in Sheet Metal fabrication and CNC machining industries.
• - Hands-on experience in Project Management and PPAP submission.
• Technical Skills:
• - Proficiency in CAD/CAM software (SolidWorks, Solid Edge, Mastercam, hyperMILL, etc.).
• - Strong understanding of BOM structures, costing, and technical documentation.
• - Experience with FMEA, DoE, and process improvement methodologies.