Plant/Factory Manager Commissioning & Manufacturing Operations
Plant/Factory Manager Commissioning & Manufacturing Operations
Agrocorp International20-22 Years
Early Applicant
- Posted 12 days ago
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Job Description
Job Summary
A leading multinational manufacturing organization is seeking an experienced, visionary, and results-driven Factory Director – Commissioning & Manufacturing Operations to lead the commissioning, operational readiness, start-up, stabilization, and commercial operation of a new large-scale manufacturing facility in Johor, Malaysia.
This strategic leadership role will play a critical part in driving commissioning activities, establishing manufacturing systems, building operational capabilities, and ensuring a successful transition into commercial operations.
The successful candidate will provide overall leadership across all manufacturing functions, including Production, Engineering, Maintenance, Utilities, Quality Assurance & Quality Control (QA/QC), Food Safety, Warehouse, Environmental Health & Safety (EHS), and Operational Excellence.
This position is ideal for an experienced manufacturing leader with proven success in greenfield projects, plant commissioning, operational readiness, and large-scale manufacturing operations.
Key Responsibilities
Plant Commissioning, Start-Up & Operational Readiness
Education
Candidates with experience in the following industries will be highly preferred:
Technical Competencies
Agrocorp International is a leading global agri-commodities company, connecting farmers, processors, and markets across key regions worldwide. With a strong presence in origination and destination markets, we specialize in sourcing, processing, and distributing high-quality agricultural products. Driven by innovation, sustainability, and a people-first culture, Agrocorp offers a dynamic environment where talent can grow, gain global exposure, and make a meaningful impact in the food supply chain.
A leading multinational manufacturing organization is seeking an experienced, visionary, and results-driven Factory Director – Commissioning & Manufacturing Operations to lead the commissioning, operational readiness, start-up, stabilization, and commercial operation of a new large-scale manufacturing facility in Johor, Malaysia.
This strategic leadership role will play a critical part in driving commissioning activities, establishing manufacturing systems, building operational capabilities, and ensuring a successful transition into commercial operations.
The successful candidate will provide overall leadership across all manufacturing functions, including Production, Engineering, Maintenance, Utilities, Quality Assurance & Quality Control (QA/QC), Food Safety, Warehouse, Environmental Health & Safety (EHS), and Operational Excellence.
This position is ideal for an experienced manufacturing leader with proven success in greenfield projects, plant commissioning, operational readiness, and large-scale manufacturing operations.
Key Responsibilities
Plant Commissioning, Start-Up & Operational Readiness
- Lead all plant commissioning, start-up, and operational readiness activities.
- Manage equipment validation, testing, and performance verification activities.
- Coordinate closely with project teams, consultants, contractors, OEM suppliers, and engineering partners.
- Ensure smooth transition from project execution into commercial manufacturing operations.
- Drive plant stabilization and achievement of production ramp-up targets.
- Identify, troubleshoot, and resolve operational challenges during commissioning and start-up phases.
- Establish manufacturing systems, procedures, and operational standards prior to commercial production.
- Deliver operational readiness milestones, performance guarantees, and manufacturing KPIs.
- Provide overall leadership and direction for all manufacturing operations.
- Oversee day-to-day activities across Production, Engineering, Maintenance, Utilities, Warehouse, QA/QC, and EHS functions.
- Establish operational strategies to achieve business objectives and production targets.
- Drive operational excellence, productivity improvement, and cost optimization initiatives.
- Ensure efficient utilization of manpower, equipment, facilities, and resources.
- Develop and monitor key operational performance indicators (KPIs).
- Build a high-performance culture focused on safety, quality, efficiency, and continuous improvement.
- Oversee production planning, scheduling, and execution activities.
- Ensure production targets, quality standards, and customer requirements are consistently achieved.
- Improve manufacturing efficiency, productivity, and process performance.
- Lead initiatives to improve yield, reduce waste, and optimize manufacturing costs.
- Implement manufacturing best practices and continuous improvement programs.
- Ensure optimal inventory management of raw materials, packaging materials, and finished goods.
- Lead engineering, maintenance, reliability, and utilities functions.
- Establish and maintain effective preventive, predictive, and corrective maintenance programs.
- Optimize equipment reliability, plant availability, and operational uptime.
- Manage utilities including boilers, steam systems, compressed air, chilled water, water treatment systems, wastewater treatment facilities, and other process support utilities.
- Lead root cause investigations and implementation of corrective and preventive actions.
- Drive reliability excellence and Total Productive Maintenance (TPM) initiatives.
- Ensure long-term asset integrity and equipment performance.
- Ensure compliance with all quality, food safety, customer, and regulatory requirements.
- Maintain compliance with:
- GMP
- HACCP
- Halal Standards
- Food Safety Management Systems
- FSSC 22000 / ISO Standards
- Customer and regulatory requirements
- Promote and strengthen food safety and quality culture across the organization.
- Support customer, certification, regulatory, and internal audits.
- Lead continuous quality improvement initiatives.
- Establish and maintain a strong safety culture across all departments.
- Ensure compliance with all applicable environmental, health, and safety regulations.
- Lead risk assessments, incident investigations, and safety improvement initiatives.
- Implement safe operating procedures, permit-to-work systems, and risk management programs.
- Drive continuous improvement in workplace safety performance and environmental sustainability.
- Build, lead, mentor, and develop multidisciplinary teams across manufacturing functions.
- Establish performance management systems and accountability frameworks.
- Develop succession planning and talent development initiatives.
- Foster a culture of teamwork, ownership, discipline, innovation, and continuous improvement.
- Drive employee engagement and organizational capability building.
- Manage manufacturing operational budgets and expenditures.
- Monitor operational costs and identify opportunities for cost reduction.
- Drive productivity improvements and operational efficiency initiatives.
- Support annual business planning, CAPEX projects, and strategic initiatives.
- Deliver agreed operational and financial performance targets.
- Liaise with government agencies, regulatory authorities, certification bodies, contractors, consultants, suppliers, and customers.
- Represent the company during audits, inspections, and regulatory reviews.
- Ensure compliance with all statutory and regulatory requirements.
- Build strong relationships with internal and external stakeholders.
Education
- Bachelor's Degree in Engineering, Food Science, Manufacturing, Biotechnology, Chemical Engineering, Mechanical Engineering, Industrial Engineering, or a related discipline.
- Master's Degree or MBA will be an added advantage.
- Minimum 20 years of progressive manufacturing experience within food, ingredients, dairy, biotechnology, nutritional, FMCG, or related manufacturing industries.
- Minimum 10 - 15 years in senior leadership positions such as Factory Manager, Plant Manager, Operations Director, Manufacturing Director, General Manager, Plant Director, or equivalent.
- Proven experience leading large-scale manufacturing facilities.
- Demonstrated success in plant commissioning, start-up, operational readiness, and plant stabilization projects.
- Strong experience managing Production, Engineering, Maintenance, Utilities, QA/QC, Food Safety, Warehouse, and EHS functions.
- Proven experience in greenfield manufacturing projects is highly preferred.
- Experience working within multinational manufacturing environments is highly preferred.
- Experience leading large cross-functional teams in a manufacturing environment.
Candidates with experience in the following industries will be highly preferred:
- Food Ingredients Manufacturing
- Dairy Manufacturing
- Nutritional Ingredients Manufacturing
- Biotechnology Manufacturing
- Specialty Ingredients Manufacturing
- Food Processing Manufacturing
- Agricultural Processing Manufacturing
- FMCG Manufacturing
Technical Competencies
- Factory Operations Management
- Plant Commissioning & Start-Up
- Operational Readiness
- Manufacturing Excellence
- Production Management
- Engineering & Maintenance Management
- Utilities & Reliability Management
- Food Safety & Quality Systems
- GMP, HACCP & Halal Compliance
- FSSC 22000 / ISO Standards
- Lean Manufacturing
- TPM (Total Productive Maintenance)
- Continuous Improvement
- Root Cause Analysis
- CAPEX Project Management
- Cost Management & Budgeting
- Digital Manufacturing & Industry 4.0
- Strategic Leadership
- Business Acumen
- Strong Decision-Making Skills
- Change Management
- Stakeholder Management
- Team Development & Coaching
- Problem Solving & Analytical Thinking
- Excellent Communication & Interpersonal Skills
- Results-Oriented Leadership
- Cross-Functional Collaboration
- Opportunity to lead a major manufacturing start-up and operational excellence journey.
- Strategic leadership role with significant influence on business growth and operational success.
- Opportunity to build and establish a world-class manufacturing organization from the ground up.
- Exposure to advanced manufacturing technologies and international best practices.
- Dynamic and fast-growing multinational manufacturing environment.
- Attractive remuneration package with long-term career growth opportunities.
Agrocorp International is a leading global agri-commodities company, connecting farmers, processors, and markets across key regions worldwide. With a strong presence in origination and destination markets, we specialize in sourcing, processing, and distributing high-quality agricultural products. Driven by innovation, sustainability, and a people-first culture, Agrocorp offers a dynamic environment where talent can grow, gain global exposure, and make a meaningful impact in the food supply chain.
More Info
Key Skills
Plant Commissioning Start-Up
Digital Manufacturing Industry 4.0
Utilities Reliability Management
Food Safety Quality Systems
Factory Operations Management
FSSC 22000
Engineering Maintenance Management
CAPEX Project Management
Halal Compliance
