Process Engineer

Key Responsibilities & Areas of Ownership

1. Process Optimization & Continuous Improvement

• Analyze existing manufacturing processes to identify bottlenecks, inefficiencies, and opportunities for improvement in yield, cost, and quality.
• Lead and participate in continuous improvement initiatives using Lean Manufacturing, Six Sigma, and Kaizen methodologies.
• Design and implement process changes and new technologies to enhance operational performance and product quality.

2. Technical Troubleshooting & Support

• Act as the primary technical resource for the production floor, providing rapid and effective troubleshooting for complex process abnormalities.
• Conduct root cause analysis (RCA) for quality deviations, equipment malfunctions, and process failures, implementing robust corrective and preventive actions (CAPA).
• Manage process parameters to ensure safe, stable, and consistent operations.

3. Quality & Compliance Stewardship

• Ensure all processes comply with internal quality standards and external regulations, including ISO 9001, IATF 16949, ISO 14001, and ISO 45001.
• Develop and update Standard Operating Procedures (SOPs), Process Flow Diagrams (PFDs), and Process Control Plans.
• Collaborate with the Quality Assurance team to validate processes and reduce the cost of poor quality.

4. Data Analysis & Project Management

• Utilize statistical analysis and data-driven techniques (SPC) to monitor process stability and capability.
• Lead and manage capital and process improvement projects from conception through commissioning, ensuring timely and budget-compliant delivery.
• Prepare reports and presentations on process performance, project status, and improvement opportunities for management.

5. Cross-Functional Collaboration & Knowledge Sharing

• Work closely with Production, Maintenance, and R&D teams to launch new products and ensure smooth scale-up from pilot to full production.
• Provide technical training and guidance to production operators and technicians, fostering a culture of continuous learning.

Qualifications & Experience

• Bachelor's degree in Mechanical, Chemical, Industrial, or Process Engineering (or related field).
• Experience in manufacturing process optimization, troubleshooting, and project management is preferred.
• Knowledge of Lean, Six Sigma, Kaizen, SPC, and process improvement tools.
• Strong analytical, problem-solving, and data interpretation skills.
• Familiarity with ISO standards and regulatory compliance.
• Excellent communication and teamwork skills, with the ability to train and guide operators.