Job Purpose:
- Analyze and improve production processes to boost throughput, reduce waste, and enhance energy efficiency.
- Conduct root cause analysis and implement corrective actions for process and automation issues.
- Develop and monitor KPIs related to production speed, material usage, and energy consumption.
- Support commissioning and validation of new automation technologies or process changes.
- Ensure all process modifications comply with safety, environmental, and quality standards.
Key Accountabilities:
- Conduct trial run of new material / new process condition. Prepare trial report to communicate with regional team.
- Lead automation-related improvement projects, including sensor upgrades, control logic enhancements, and system integration.
- Work closely with central engineering teams in India, China, and Europe to share insights, align on standards, and implement global process improvements.
- Collaborate with automation engineers and controls specialists to optimize PLCs, HMIs, and SCADA systems for better line performance.
- Support Quality related FI, QK and EWO.
Qualifications and Requirements:
- Bachelor's degree in Chemical, Mechanical, Industrial, or Electrical Engineering.
- 3+ years of experience in process engineering, preferably in high-speed manufacturing or building materials.
- Hands-on experience with industrial automation systems (PLC, HMI, SCADA).
- Strong analytical and problem-solving skills.
- Familiarity with lean manufacturing, Six Sigma, or other continuous improvement methodologies.
- Excellent communication and cross-cultural collaboration skills.
Specific Work Experience:
- Experience in high-speed process line or similar continuous manufacturing environments.
- Knowledge of automation platforms (e.g., Siemens).
- Understanding of energy management systems and sustainability practices.
- Possess drive to achieve results through a logical and systematic approach.
- Skill required for trouble-shooting board and mill process
- Process control system.
- PLC or PC based control system.
- PC literate and familiar with PC programming terminal.
- Electronic instrumentation and system.
- Safety regulation.
- Hardwire/relay logic control.
- Statistical Process Control.
- Dryer system and optimization.
- Utility system compressed air, fire-fighting, water supply